
Solutions / Manufacturing
Take the features you love from every tool you've ever used and combine them into a single custom app built for the way your team actually works. Intuidy AIPI handles the data, the security, and the backend.
Explore the Headless EcosystemYour shop floor generates millions of data points per shift — from SCADA sensors, MES logs, and ERP transactions. But that data lives in silos, analyzed in spreadsheets, and reviewed in yesterday's reports.
With AIPI, you can build a custom manufacturing intelligence app with exactly the features your plant needs — predictive quality alerts, batch genealogy tracing, real-time OEE, and supplier scorecards — all powered by live sensor and production data. Your shop floor, your rules, one purpose-built system.
Driving Outcomes
“We were catching quality issues in final inspection — after 2,000 units had already been produced. Intuidy detects the drift at unit 50. The savings in scrap alone paid for the platform in 3 months.”
Partner
Precision Parts Manufacturer — 40 CNC work cells, 4.5% scrap rate
Challenge
Quality was measured by final inspection with SPC charts reviewed daily. Sensor data (temperature, vibration, cycle time) was collected but not analyzed in real time.
Solution
Intuidy connected SCADA sensor data, MES production logs, and quality inspection results. AI models now detect drift patterns in real time, alerting operators before defective units are produced.
AI models detect quality drift from sensor patterns before defective units are produced.
End-to-end traceability from raw material to finished product — recall scope in minutes.
Availability, performance, and quality calculated continuously from machine signals.
Automated scoring linking incoming material quality to downstream production outcomes.
Connect SCADA, MES, PLC/HMI, and CMMS systems for unified shop-floor visibility.
Real-time alerts to operators and quality engineers when sensor patterns indicate drift.
Automated certificate of analysis, FDA, and ISO documentation from live production data.
OEE benchmarking across shifts, lines, and plants with root cause drill-down.
Predictive maintenance work orders generated from equipment sensor anomalies.
Automated downtime categorization and Pareto analysis from machine signals.
Describe the app your team actually needs. Our engineers will map it, connect your data, and help you ship it — in weeks, not quarters.