Solutions / Manufacturing
Production, quality, inventory, and maintenance — in sync, so problems get caught on the line.
Your plant runs on MES, ERP, quality, and maintenance systems that don't share a picture, so quality drift and downtime surface too late. Intuidy keeps them in sync — then acts: flagging drift, triggering maintenance, and adjusting against real inventory.
Your manufacturing systems in sync — then acting on their own.
Connect every tool your team already runs into one live picture — then let it act: route the approval, trigger the update, reconcile the records, before anyone has to chase them. Intuidy AIPI — the engine that builds your backend — handles the data, the security, and the plumbing.
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Catch the drift before it becomes a scrap report.
Production data, quality readings, inventory, and maintenance history each live in their own system, so a problem on the line shows up in a report after the parts are already made.
Intuidy keeps them in sync and acts on the result: flagging quality drift as it starts, generating maintenance work orders against real machine data, and adjusting production to actual inventory. You can build the exact production intelligence system your plant needs — in weeks, not quarters.
Driving Outcomes
What teams put in sync — and automate
“We were catching quality issues in final inspection — after 2,000 units had already been produced. Intuidy detects the drift at unit 50. The savings in scrap alone paid for the platform in 3 months.”
Partner
Precision Parts Manufacturer — 40 CNC work cells, 4.5% scrap rate
Challenge
Quality was measured by final inspection with SPC charts reviewed daily. Sensor data (temperature, vibration, cycle time) was collected but not analyzed in real time.
Solution
Intuidy connected SCADA sensor data, MES production logs, and quality inspection results. AI models now detect drift patterns in real time, alerting operators before defective units are produced.
Production Intelligence
See it — every line, machine, and lot in one live picture.
Predictive Quality
Detect quality drift from sensor patterns before defective units are produced.
Batch Genealogy
End-to-end traceability from raw material to finished product — recall scope in minutes.
Real-Time OEE
Availability, performance, and quality calculated continuously from machine signals.
Supplier Scorecards
Score suppliers by linking incoming material quality to downstream production outcomes.
Shop Floor Automation
Act on it — quality flags, work orders, and adjustments fire automatically.
Machine Integration
Connect SCADA, MES, PLC/HMI, and CMMS into one live shop-floor picture.
Quality Alerts
Alert operators and quality engineers the moment sensor patterns indicate drift.
Compliance Documentation
Generate certificate-of-analysis, FDA, and ISO documentation from live production data.
Performance Trending
OEE benchmarking across shifts, lines, and plants with root cause drill-down.
Maintenance Triggers
Trigger maintenance work orders from equipment sensor anomalies before failure.
Downtime Analysis
Categorize downtime and run Pareto analysis automatically from machine signals.
Start Building
Describe the app your team actually needs. Our engineers will map it, connect your data, and help you ship it — in weeks, not quarters.